U prilogu je izvorni tekst sa forografijama i uputstvom kako da uradite kompletan tjuning vaše B-3 vazdušne puške, tako da od osrednje lošije puške napravite nešto što je makar osrednja springerica, a koja će vas lepo služiti. U dogledno vreme, kompletan tekst će biti preveden sa engleskog na srpski jezik, i postojeći tekst će biti zamenjen. 

 

 

Hercules/Cummins B-3 Rifle

By: R. Sauer& V.Palitang

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Tuned B-3 featuring original stock finish and a Powerline3-9x32 scope. Note that white spacer has been removed from the butt.

 

Index

 

Copywrite and contacts

 R. Sauer

V.Palitang

 

Introduction to the B-3rifle

Introduction

Identifying the B-3 features

B-3 variants Tuning

options Appearance

options Warnings

 

Teardown procedure

Introduction

Parts descriptions

Procedure

 

 

BasicLubeTune

Introduction

Procedure

 

QF2 mainspring upgrade

Mainspring dimensions

B-3 Mainspring

QF2/B4Mainspring

 

Mainspring pre-load and piston weighting

 

Leather seal expansion washer improvement

Introduction

Procedure

 

Mainspring bearing surfaces

Introduction

Procedure

Dimensions

 

Trigger polishing

Introduction

Procedure

 

Bed-liner stock coating

Introduction

Procedure

 

Making a muzzle brake for theB3

Introduction

Basic design

Procedure

 

 

All text and images contained within are the sole property of their authors. Reproduction and/or modification in part or in whole is prohibited without specific written consent of the authors. Questions or comments can be mailed to...

RussellS. Sauer This email address is being protected from spambots. You need JavaScript enabled to view it.

Virgil S. Palitang This email address is being protected from spambots. You need JavaScript enabled to view it.

 

Introduction to the B-3 rifle

Introduction

TheB-3 is manufactured by Industry Brand of China and can often be found under the name of Cummins and Hercules or simply called the B-3. It is an under lever rifle that is available in both .177 and .22 caliber. Typical velocity of the rifles out of the box is 450-500 fps in.22 and 550-600 fps in .177. Of course you may find some that vary from this but quality control is not a strong point of the less expensive Chinese air guns. It is a simple rifle that is easy to work on, responds well to tuning, and is very accurate. The only complaints I have about this rifle concern the trigger spring and cocking arm latch which are prone to breakage over time.

Identifying B-3 features

The following pictures illustrate some key areas that help to identify the B-3 rifle. The rifle featured below is a late model variant with the cleaner woodgrain and finish and black mainspring guide. Note that the stock was not relieved where the trigger guard is fitted as it is with the B-4 rifle. The rear sight is ahead of the loading port and is spot welded to the receiver while the front sight is simply pinned to a turned-down section of the barrel.

B-3 front sight

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B-3 rear sight

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B-3 trigger (note that trigger is 2 pieces heet metal unlike milled B-4 trigger)

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Typical late model B-3 grain pattern

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Variants

You can basically break the B-3 into two categories, early model or late model. The late model rifles are preferable as the finish and assembly tends to be better, there is less wood filler on the stocks, and the improved spring guide is both stronger and shorter which allows for installation of a larger mainspring. It is easily identified by the white spacer found between the stock and butt of the rifle and the spring guide is typically black as opposed to the early model which is white.

Tuning options

Some of the options that have been used in tuning the B-3 include basic cleaning and lubrication, leather seal improvement, synthetic seal retrofit, B-4 spring upgrade, piston stroke modification, and transfer port tuning. I will try to touch on each of these as this guide progresses.

Appearance options

There are many options when it comes to enhancing the looks of your B-3. Some modifications not only improve it's looks but also improve other aspects of the rifle's performance. Some of these include shortening the barrel, installing a muzzlebrake, shortening the cocking arm, refinishing or painting the stock, coating the stock with bed liner (as was done in the example picture on the first page), and many more. You are only limited by your imagination. I will try to address the bed liner application and cocking arm modification later in this guide.

Warnings

Before getting into the steps involved I feel it may be best to cover a few thing that will help youa void trouble.

The trigger group on this rifle uses several pins as pivots for items like the sear, trigger, and anti-beartrap mechanism. These pins are held in place by the stock so care must be taken during stock removal to avoid having these pins fall out.The best method for preventing this is to avoid having the rifle on it's side when you remove the stock. I usually lay mine on it's back so that I have access to the underside and have found that this works best.

1.The spring is under substantial load when installed in this rifle. Although I am able to remove the spring without a compressor, I would advise against it. A spring compressor should be used every time you tear down your B-3 as it prevents damage to the rifle as well as yourself.

2.Moly (as in moly paste or lube) is harmful and should not be allowed to contact your skin. I suggest using latex gloves to avoid this and make cleaning up easier.

3.ALWAYS hold the cocking arm when the chamber is open, ALWAYS have the stock installed when testing the cocking action, and ALWAYS try to avoid having your hand between the cocking arm and the barrel with the rifle cocked. It only takes on incident to hurt yourself badly and injuries can include loss of limbs and broken bones so don't take these lightly.

 

Teardown procedure

Introduction

There are several ways to go about tearing down the B-3 rifle but I have tried to lay this out in a way that will assist those who are doing this for the first time. As you gain experience with your B-3, you may find your own way of doing things. Until then, this will help you get the job done.

I must assume that you have a spring compressor and some mechanical aptitude otherwise you wouldn't be trying this. If you require a hospital visit after installing a light bulb, this probably isn't a great idea.

Parts

I am sure this will be overly simplified for many but it may prove useful to those who are just getting started in this hobby.

1.Barrel-the portion of the rifle through which the pellet travels after firing

2.Muzzle-the portion of the barrel where the pellet exits

3.Receiver-the portion of the rifle that the barrel attaches to, contains all internal parts

4.Cocking arm/lever-lever that you actuate to cock the rifle

5.Cocking link-connects the cocking arm/leverto the chamber

6.Chamber-the area where compression takes place, piston slides within

7.Piston seal-seals piston to chamber in order to compress air, leather or synthetic

8.Piston-powered directly by mainspring, slides within chamber to compress air

9.Mainspring-spring that drives piston forward upon firing

10.Spring guide-secures spring within receiver, stabilizes spring to avoid canting

11.Trigger-stamped steel lever that actuates firing

12.Sear-locks piston in rearward position during cocking and releases piston during firing when actuated by trigger

13.Trigger spring-connects trigger to sear

14.Anti-bear trap-prevents trigger movement when cocking lever is in the fully cocked position

15.Expansion washer-found within leather piston seal, helps seal maintain shape and helps to secure it to the piston

16.Breach-portion of the barrel where the pellet is inserted

17.Breach seal-seals chamber to the portion of the barrel where the pellet is inserted

18.Transfer port-orifice in chamber that air passest hrough before contacting pellet

19.Stock-the big wood thing

20.Butt-your sitting on it

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1.With the rifle sitting on it's back, remove both front stock screws and the rear trigger guard screw before removing the stock. Work slowly and watch for loose trigger pins.

2.Remove trigger pins and set aside. The sear pin uses e-clips to retain it so carefully remove the e-clip from one side of the pin and slide the pin out. Do not remove trigger spring from sear/spring assembly. Doing so can cause premature spring failure and is not needed to service this rifle. Note: the sear pin, sear, trigger,and trigger spring can remain in place during tear down if desired. Be sure they are kept out of the way while servicing the remainder of the rifle.

3.Remove the anti-bear trap spring assembly (just ahead of the trigger group) by removing one retaining screw. Leave screw in the spring retainer to keep the springs in place. The rest of the mechanism can remain in place at this time. This step is optional since the cocking link can be removed by extending the anti-bear trap springs and relieving pressure against the link.

4.Unlatch the cocking arm and unscrew the pivot pin/front sling swivel. With the pivot pin removed, rotate the cocking arm and link away from the barrel until it releases from the chamber. Once the cocking arm and link are removed, set aside the anti-bear trap.

5.Remove the plastic end cap at the rear of the receiver. Using a spring compressor, depress the spring guide into the receiver and drive out the guide retaining pin. Slowly release spring tension with the compressor.

6.Remove the rifle from the compressor, the guide from the spring, spring from the piston,and then slide the chamber/piston assembly out of the receiver.

7.Remove the piston from the chamber by pulling gently. Avoid catching the leather seal on the cocking slot in the chamber.

8.Remove the pistons seal retaining screw and then the expansion washer from the seal.

To reassemble the rifle, reverse the steps above making sure to apply blue thread lock to all screw threads, especially the piston seal retaining screw. The illustrations above show the correct order of parts installation.

Basic lube tune

Introduction

The focus of  this tune is to smooth the action of this rifle and gain a small amount of power in the process. Most of your time will be spent eliminating any areas within the action that might create excessive friction between the moving parts. I will describe the process by breaking it down by individual parts. A thorough cleaning should be done both before and after all polishing or sanding.

Procedure

1.Receiver

Using sand paper wrapped around a wooden dowel, smooth the inner surface of the tube. Pay close attention to the areas that have been spot welded and the opening where the sear protrudes. Any area that might catch on the chamber or piston needs to be smoothed.

Also take a piece of sandpaper and round off the edges of the loading port to. Start with a course paper and work your way to a finer grit as you progress. Some minor sanding marks in the surface are fine and will help to hold any lubricant in place. Also smooth the edges of the opening that the cocking link enters.

Lubricate the interior of the receiver with a light film of moly paste being sure not to get any on the trigger or sear. Do not lubricate the end of the receiver where the barrel enters.

2.Chamber

Using sand paper, smooth out the front and rear edges on the outside of both ends. You want to eliminate sharp edges that may gouge the inside of the receiver as it travels during cocking. Also round off the edges of the opening that the cocking link hooks into.

Using an automotive brake hone anda drill, hone the inside of the chamber until the surface is uniform and as smooth as possible. If you plan on installing a synthetic seal, leave a slight cross hatch. If you are retaining the leather seal, get the surfaceas smooth as possible and then follow up with a very fine sand paper.

Lubricate the interior of the chamber with a very thin film of silicone grease (dielectric grease). Do not lubricate the exterior.

3.Piston

Using sand paper,round off the front edges of the piston behind where the seal seats and the opening that the spring enters.You want to be sure that the front edge of the piston will not gouge the chamber as it travels forward during firing and that the rear will not gouge the receiver as it is cocked. Also use the sand paper to smooth out any weld marks and to soften the edges of the cocking groove. Polish the indentation that the sear engages when cocked. Don't change the angle or shape of the indentation but simply smooth the surface. This will improve trigger feel.

Lubricate the exterior of the piston with a light film of silicone grease. Do not apply grease to the indentation that the sear engages.

4.Main spring

Use a fine stone or sand paper to polish the spring ends. Also round off the cut edges of the end coils to keep them from digging into the piston or spring guide. Inspect the spring for canting. If the spring has serious canting then it is best to replace it.

Lubricate the ends of the spring with a small amount of moly paste. If using spring tar, apply it lightly to the exterior of the coils except where you have applied the moly paste at the ends. If you aren't using spring tar, apply a light film of moly paste to the exterior of all spring coils.

5.Spring guide

Remove and molding seams from the guide where the end of the spring will seat. The spring should be able to rotate as freely as possible on this surface.

Lubricate any guide surfaces that contact the spring with a light film of moly paste.

6.Cocking link

Smooth all areas that contact the receiver or chamber using sand paper. Do not alter the shape of the hook that engages the chamber.

Apply a light film of moly paste on the portion of the cocking link that makes contact with the groove in the receiver.

7.Leather piston seal

Remove expansion washer and retaining screw from seal, degrease it using automotive brake cleaner or preferred cleaner, scuff exterior surfaces with sand paper to raise a slight nap, then soak seal in leather conditioning oil for approx. 15 minutes. Once seal has been cleaned and soaked, knead the seal with your fingers while adding oil as needed until it is pliable but not too soft. Once this is done dry the seal using paper towels until it is just slightly moist to the touch.

No further lubrication is needed.

8.Breach seal

Inspect this seal for cracks or other irregularities that may prevent it from sealing. If the seal is not in good condition you will have to replace it. Replacing this seal is as simple as pulling out the old one and pressing in the new one. Sometimes the old ones are rather hard and don't want to cooperate but it will come out.The QF2 cleaning kit contains 2 new seals that will fit this rifle. See the section on upgrading to the QF2 mainspring for more details on this kit.

No lubrication is needed.

9.Barrel

Use a length of nylon trimmer or “weedwacker” line to pull through a few cloth patches saturated with “Goof off” followed by dry patches. Repeat this until the patches come out of the barrel clean. DO NOT USE bore brushes or metal cleaning rods or damage to rifling within the barrel may occur. No lubrication is needed.

 

QF2 mainspring upgrade

Introduction

Besides the basic lube tune, this has to be one of the better modifications you can perform on yourB-3. The QF2 springis found in the QF2 cleaning kit that is available online from retailers like www.southsummit.com. It not only includes the spring but also includes 2 breach seals, a new sear, and a synthetic piston seal. The piston seal will need to be adapted if you wish to use it and the included oil and cleaning rods shouldn't be used on any airgun you cherish. Those of you who have the late model version of theB-3 with the black spring guide have it easy. Those with the earlier white guide will have a little work ahead of you.

Procedure

With the black spring guide, theQF2 spring is a perfect fit and requires no modifications. If you have the white guide, you will have to cut back the area of the guide where the spring seats until it matches the dimensions above. The distance from the center of the retaining pin hole to the end of the spring seat must be no longer than 1.640 inches. A little shorter is actually better as it allows more freedom for you to pre-load the spring on the piston end. The new spring should be lubricated as outlined in the “Basic lube tune” section before installation.

What to expect. Cocking effort will increase very slightly, velocity can increase anywhere from 50-100 fps depending on your rifle, and the rifle will be much smoother to cock and fire. Installing the spring will take a bit more effort as it is stronger and longer than the original so be sure that your spring compressor is up to the task.

B-3 black guide with dimensions

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Main spring dimensions

For those who maybe interested in finding alternative springs for theB-3, I have provided the specifications below. These dimensions are correct at the time of this writing. Due to production variations, your dimensions may vary slightly from what is listed.

B-3mainspring

•   Coils=36

•   Wire size=.117

•   Length=9.30

•   Inner diameter=.490

•   Outter diameter=.737

QF2/B4mainspring

•   Coils=37

•   Wire size=.116

•   Length=10.25

•   Inner diameter=.484

•   Outter diameter=.734

 

Mainspring pre-load and piston weighting

Pre-loading the main spring is the act of inserting spacers between the spring and piston to decrease the springs installed height. Adding pre-load can increase velocity and smooth out the rifle sometimes but it needs to be done cautiously as it can also cause damage to the spring or prevent the rifle from cocking. People often use metal washers inside the piston where the spring seats to add pr-load and weight. Adding weight can also add power sometimes but adding too much will cause piston slam. Piston slam is when the momentum of the piston moving forward overcomes the resistance of the pellet in the barrel causing the end of the piston to slam in to the end of the chamber. This will send a shock through the spring and into the plastic guide and can cause them to fail. For those who wish to tune without adding much weight, ½ inch nylon faucet washers found in hardware or home improvement stores work nicely. Each washer is approx.1/8 inch thick and adds little weight.

Three lubricated nylon washerinstalled in a B-3 piston.

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I've found that an unmodified B-3 with the stock spring can usually run 3/8 inch of pre-load without binding the spring and often provides good results. If you want to try adding weight, pennies make a good testing medium and can be used in conjunction with the faucet washers. Any washers or spacers that are installed between the spring and piston should be lubricated with a small amount of moly paste.

 

Leather seal expansion washer improvement

Introduction

Many people choose to keep the leather seal that the B-3 came with but wish it could seal a little better. This modification will improve the leather seals ability to do it's job and will make it's diameter adjustable so it can be fitted to the chamber better.

Procedure

You will need two 3/8 inch faucet washers and one ½ inch faucet washer. Remove the retaining screw and original expansion washer from the seal. Remove the retaining screw from the expansion washer and then install the ½ inch faucet washer followed by the two 3/8 inch faucet washers. Install the new assembly into the seal, apply blue thread lock to the retaining screw threads, and install assembly on to the piston. The tighter you turn the screw, the larger the mouth of the seal becomes. Adjust it so that there is a light amount of drag when the piston is moved within the cylinder.

Original expansion washer, modded expansion washer, leather seal

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Mainspring bearing surfaces

Introduction

Due to it's very nature, a coil spring will twist during compression and expansion. In most applications this isn't much of an issue however, due to the length of the spring and the requirements we have for our airguns, this can present a problem when it comes to shooting. If spring twist is not controlled during the firing cycle, the rifle will produce substantial recoil which can effect accuracy. Since we can not eliminate this twisting action we must learn to control it. The goal of this modification is to install lubricated bearing surfaces between the mainspring and the remainder of the airgun action. This allows the spring to rotate independently in relation to the rest of the gun and may provide reduced recoil, higher velocity, and a quieter spring action. This procedure will add a minor amount of spring pre-load which must be taken into consideration in order to avoid coil bind.

Procedure

You will need to find two metal washers, one for the piston end of the spring and the other for the guide end. Although I have been unable to find washers which fit without modification, adjusting their size is relatively easy with a little mechanical inclination. The approximate washer dimension required are listed below.

 

Piston end

Thickness=.075

Outter diameter=.790

Inner diameter = no specification required

Guide end

Thickness=.075

Outter diameter=.790

Inner diameter=.470

The piston end must have an external diameter that allows it to fit inside of the piston and rotate freely. Thickness and internal diameter are not important here however, thickness will effect mainspring pre-load. The guide end must have an internal diameter that allows it to slip over the guide shaft and rotate freely.The external diameter must be small enough to allow it to fit within the receiver without interfering with normal movement of the piston. The dimensions provided should work with most B-3 rifles. Once again, the thickness is only important in that it will effect spring pre-load.

Once you have the correct washer dimensions it is important that all surfaces be polished in order to reduce friction. A fine sandpaper will handle this nicely.

With properly sized and polished washers, apply a slight amount of moly on both sides and install them in their respective positions. Reinstall the main spring and assemble rifle as normal. If, after assembly, the rifle will not cock fully then you have either coil bound the spring or the rear guide is too large and is preventing the piston from moving rearward enough to engage the sear. On another wise stock gun, coil bind should not be an issue as it can use approx. 3/8 inch of pre-loads afely.

Note that metal washers are not required if suitable synthetic versions can be found. Normally I would suggest using synthetics at the piston end to avoid adding too much weight to the piston. When using synthetic washers, it is best to use two washers back to back per spring end to keep friction to a minimum. Doing this increases our pre-load more than the other options but can produce excelent results. Treat synthetic washers the same as metal ones as far as dimensions and lubrication are concerned.

 

Black B-3 guide with lubed metal washer installed

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B-3 piston with lubed synthetic washers. Note that two are required when using synthetic washers

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Trigger polishing

Introduction

Since composing the original version of this guide, I have received several requests to add a section on tuning the B3 trigger.Well here it is.

Although this trigger group is extremely simple, care must be taken when performing any polishing in order to avoid altering the surface angles where the sear and trigger blade make contact. Alteration of these angles can cause a failure to cock or accidental discharge so pay attention!

Procedure

All polishing should follow the direction of component operation. In the following illustration that would be left to right. Although a smooth surface is desired, do not sacrifice the surface angles to obtain one.

Following the  illustration provided, polish both areas highlighted in yellow. After polishing, apply a thin film of moly grease to the polished surfaces and trigger pins.

Also note the area in red. This is the trigger spring which is prone to breakage. If you notice that the trigger becomes "sloppy", it is in your best interest to examine this spring and probably replace it to avoid a dangerous condition.

 

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Bed-liner stock coating

Introduction

One of the biggest complaints concerning many of the Chinese manufactured airguns is the poor finish quality of the stock. The stock is often dipped in a stain/varnish mix and allowed to drip dry which leaves clouding, runs, and no hint of any grain at all. The unfortunate thing in many cases is that once stripped of this varnish, we find that the wood isn't exactly pretty. Another issue we encounter is the fact that the bedding is routed after the varnish has been applied which means that the bedding area is not protected from moisture. For those who use their rifles outside, this is a problem.

For those who have found their stockin too poor a condition to refinish or who simply don't care to go through the effort, the bed-liner option is quite appealing. It offers both the look and texture of a synthetic stock as well as excelent protection against the elements. Mine make trips through the woods very often and the coating manages to stand up to briars and anything else that I have thrown at it.

The following is the procedure I have used that I find obtains the best results.

B-3 stockfinish showing exposed bedding area

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Procedure

The only product I have tried so far has been the Dupli-Colorbrand of TruckBed Coating. It has never given me any problems and it is readily available so I have had no reason to try other brands. Based on this fact, I can't speak for the results or techniques that might apply to other products. I would assume that the results would be the same with this technique but to do so is at your own risk.

•   Remove the stock from the rifle and then all hardware from the stock (butt, sling swivel, and trigger guard)

•   Degrease stock using Simple Green or comparable cleaner

•   Use 240 grit sand paper or comparable to scuff the original finish

•   Note that you do not need to strip the finish to bare wood, only to scuff the original finish so that the bed-liner can adhere properly.

B4 stock which has been scuffed as mentioned above

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•   Using lint free cloth, dust entire surface of the stock

•   Shake can until mixing ball moves freely inside and make sure that the can is within 68-92ºF.

•   In a well ventilated area, spray the bedding area from above the stock and then the openings beneath the stock (trigger and cockings lot openings)

•   Be sure to seal entire bedding area

•   Move on to the exterior of the stock by spraying both the butt and fore-end

•   Now paint all remaining surfaces and blend in to areas already covered

•   Distance between nozzle and stock should be kept at approx. 6 inches and spray motion should go from end to end

•   Repeat the painting process 2-3 times allowing at least 15 minutes drying time between coats

•   The more coats, the more aggressive the texture, the longer the final drying time

•   Allow the completed stock to dry for at least 24 hours before reinstalling hardware and assembling the gun

•  This final drying time is important as it allows the finish to harden. If you do not allow it to dry fully, it can be scratched

•   The stock can be cleaned up with a damp cloth or you can also use furniture polish to maintain a slight sheen.

B-3 stock after bed-liner coating showing the protected bedding area

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This illustrates the bed-liner texture after applying 3 coats

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Making a muzzle brake for the B3

ByVirgilS. Palitang

Introduction

The B3 - for all its charm - does come standard with something no air rifle deserves to be afflicted with. A stamped iron front sight that is riveted and cross-pinned to a turned-down section of the muzzle. Out of the box, my B3's front sight had a deformed hood, probably from sliding around unsecured in its box during shipment. The iron sights worked, no question, but they were also the most hideous things I'd ever seen. So when I came across a scope at the local sporting goods store, I figured it was time to get rid of the 'cancerous mole'- the front sight.

After grinding down the rivets, punching out the retaining pin, and prying the front sight assembly loose, I found that the turned down section of the muzzle was almost as ugly. It was mostly bare metal, but had picked up some blueing incertain areas. There was even more of that wok oil in the small ridges of this section. I suppose I should have cut it off, but then I would probably not be writing this article.

Basic design

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Figure1. Muzzle brake diagram. Not to scale

Figure1 shows the basic diagram of the muzzle brake assembly and also the parts that are involved. Itemized list follows:

•   1/2 x 8 PVC pipe nipple

•   1.5 to 2 inches of 1/2 inch dia. hose

•   JB weld or similar

•   Small screw to be used as set screw

•   1/4 inch carriage bolt to be used in making the plug

Important note: The1/2 inch hose sleeve is a modified piece of hose. It was originally labeled "RV water hose" at the "mart of wal". This  has 2 layers- a clear outer layer and a white inner sleeve. These layers are separated by criss-crossed fiberglass threads. If you have seen it, you know what I'm talking about. It might also be marketed as1/2 inch garden hose. The inner sleeve is what should be used. Discard the outer layer and the glass threads.

Procedure

1.Prepare the muzzle. Make sure it is cleanand free of oil or grease. Slip the hose sleeve onto the turned down section as far as it will go. It will be a tight fit because the muzzle is a tad larger than 1/2 inch.

2.Prepare the muzzle brake body. Cut the threaded sections off of the PVC pipe nipple. Keep one of the cut off sections.This will be the mold for the plug.

3.Slide the PVC piece onto the muzzle. The sleeve will make it a very tight fit. I sprayed a little WD-40 on the sleeve to help slide it on. The WD-40 evaporates and the PVC piece stays put.

4.Making the plug.

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Figure 2. Plug mold diagram. Not to scale

As it turns out, the head of a 1/4 inch carriage bolt fits inside a 1/2 inch PVC nipple. It's a bit loose, but not so much that it's unacceptable. The length of the carriage bolt isn't super critical as long as the smooth section is making contact with the JB weld. Drill a 1/4 inch hole in a wood block for the carriage bolt to go through. Put a lump of JB weld in the mold and push the carriage bolt down to form it into shape. It might make things easier if you polish the carriage bolt with auto wax before using it. I didn't, so it's not disastrous, but in hindsight, I think I should have waxed the bolt to make release a little easier.

5.Install the plug. It may take some persuasion, but once the JB weld has hardened, it can be removed from the mold. This plug should now be installed into the muzzle brake body.It will probably look a little rough, but don't worry, JB weld is sandable.

6.Finishing. Once the plug is installed, drill into it and put in the set screw. I don't have access to any fancy screws so I just countersunk a small metal screw into the plug. This keeps it in place while the face is sanded into an acceptable finish. I used a sanding block with 120 grit, then 220, then finished with 320. Use a 1/4 inch drillbit in the muzzlebrake exit to widen the hole a bit, and adjust the hole if it seems off center. Paint the entire assembly in your choice of color. Black seems to work nicely, but if your personality/creativity calls for something else, feel free to take this opportunity to express yourself.

 

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That's all I have for now. As always, be safe and have fun!